Pre-filled syringes make it easier for clinicians to administer life-saving drugs. Vanrx's SA25 Aseptic Filling Workcell is highly accurate and precise in filling and stoppering syringes, including PFS units installed into auto-injectors. The SA25 will produce batches up to 25,000 units.
Think bubble-free filling. Vanrx’s SA25 Aseptic Filling Workcell delivers extremely accurate stopper placement and bubble-free filling. This is achieved through servo-driven mechanical placement with precise vacuum control and inert gas backfill.
All filling and closing processes are performed robotically using a recipe-driven control system. This makes production predictable, even when filling and stoppering complex drug products.
Vanrx’s syringe filling machines can be built and installed within 12 months of your purchase order, with validation taking 3 months or less. This means you can reach revenue faster. The SA25’s compact design and use of ready-to-use syringes and stoppers provides a 65% reduction in facility footprint versus conventional systems.
Reduces operating costs vs. competing small-batch fillers by up to 50%. Only one operator required.
The SA25 can fill nested pre-sterilized syringes, vials and cartridges, with fast changeover times between formats of less than one hour.
A standard design provides a scalable model that can expand production quickly, as needed.
No human intervention necessary during syringe filling and stoppering. No glass-to-glass contact. Automated viable and non-viable environmental monitoring.
Nested syringes and stoppers simplify your process, and reduce both capital and operating expenses.
Specifications |
|
Filling |
Fully automated, gloveless cGMP filling |
Handling |
Robotic handling of nested syringes and stoppers |
Throughput |
Batch size range of 1,000-25,000 units |
Syringe sizes |
All standard syringe sizes, including in 100 and 160-unit configurations |
Materials |
Single-use fill path and product contact materials |
Interior |
Full 316L stainless steel interior and robotics |
Decontamination |
Vapor-phase hydrogen peroxide, Clean-in-Place (CIP) |
Environmental Monitoring |
Automated viable and non-viable environmental monitoring |
Control System |
21 CFR Part 11 compliant |
Dimensions |
1.5m wide x 4.2m long x 2.4m high (4.9′ x 13.8′ x 7.9′) |
Particle levels |
The interior of the gloveless isolator maintains ISO 5 or better particle levels. Machine can be installed in an ISO 8 or Grade C / D room (depending on regulatory area). |
October 29, 2018 - Blog, Matrix Alliance, Pharma Industry
This article focuses on syringe fill-finish challenges pharmaceutical companies are experiencing with complex biologics, including drug stability, plunger placement techniques, syringe and plunger formats. It explains the need for a highly accurate, precise, and repeatable syringe filling process.
Read MoreMarch 13, 2018 - Matrix Alliance, News
SCHOTT KAISHA and Vanrx Pharmasystems are announcing compatibility between SCHOTT KAISHA’s ready-to-use nested syringes, cartridges and stoppers, and Vanrx’s Aseptic Filling Workcells. The two companies have worked together to confirm these containers and closures as Product Sets as part of the Matrix Alliance.
Read More