Pharmaceutical vial, syringe and cartridge filling

What is the SA25 Aseptic Filling Workcell?

SA25 Aseptic Filling Workcells provide scalable, flexible filling capacity for sterile injectable manufacturing.

The SA25 is a gloveless robotic isolator. Robots perform all of the material handling, filling and closing activities within a completely closed isolator. The SA25 can fill nested syringes, vials and cartridges, with fast changeover times between formats of less than one hour.

Vanrx aseptic filling machines are designed and manufactured by the company in Vancouver, Canada.

Faster to market

Aseptic Workcells accelerate injectable therapies to market.

Workcells can support both clinical and commercial production. Process development can start earlier in a product’s life cycle, making companies readier to launch. Facilities can be built more quickly and scale faster to meet demand. With their flexibility, you will be ready for whatever comes down the pipeline.

Vanrx’s Workcells were designed by people with extensive biopharma expertise. Unsatisfied with the ability of conventional machines to support flexibility and robust processes, they designed a machine to match the sophistication of today’s therapies.

SA25 Aseptic Filling Workcell benefits

A faster, simpler path to filling capability
  • Cost-effective

    Reduces space and operating costs vs. competing small-batch fillers by more than 50%. Only one operator required.

  • Flexible

    Can fill nested, ready-to-use syringes, vials or cartridges with changeover times of 1 hour or less.

  • Reduced product risk

    Closed gloveless isolator, automated environmental monitoring and no glass-to-glass contact.

  • Scalable production

    Shorter lead times based on standard design. Easier scale out and international production.

  • Tools for pharma experts

    Extensive programmability to support the complex drug filling processes of biologic therapies.

Vanrx SA25 Aseptic Filling Workcell for vial filling, syringe filling, cartridge filling. The SA25 has a number of benefits, including flexibility, superior aseptic assurance, operator protection against cytotoxic and viral substances.

Understand the benefits: Download A New Paradigm for Manufacturing Injectable Medicines

SA25 Aseptic Filling Workcell specifications

Specification

Filling

Fully automated, gloveless cGMP filling

Handling

Robotic handling of nested containers (vials, syringes or cartridges), stoppers and closures

Materials

Single-use fill path and product materials

Interior

Full 316L stainless steel interior and robotics

Decontamination

Vapor-phase hydrogen peroxide, Clean-in-Place (CIP)

Environmental Monitoring

Automated viable and non-viable

Control System

21 CFR Part 11 compliant

Dimensions

1.5m wide x 4.2m long x 2.4m high (4.9′ x 13.8′ x 7.9′)

Single source and standard

The SA25 Aseptic Filling Workcell is a fully integrated machine built by a single provider.

Lead times are much shorter than those provided by competing companies, reducing overall project timelines to establish or add production capacity.

Automation technologies provide consistent processes for multi-product manufacturing  and future-proof the machine for advances in therapeutics. The SA25’s standard design means that adding capacity is simplified, and qualification / validation is a repeatable process.

Lyophilizer Loader and Accumulator Workcells

Two additional Workcells can add to the functionality of an SA25 Workcell.

The Lyo Loader Workcell automates the transfer of partially capped vials into a lyophilizer for freeze-drying. It can be integrated with lyophilizers from many manufacturers. Robotic loading within a nest eliminates problems caused by individual vials falling over, and limits product loss through breakage. 

Th Accumulator Workcell maintains an isolated environment between the SA25 Aseptic Filling Workcell and the Lyo Loader. It can hold finished product, transfer materials through to the Lyo Loader or buffer the filling process from the loading process.

See details for the Lyophilizer Loader and Accumulator Workcells

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